Troubleshooting Heat Pumps

Article Tools

As I was growing up in the HVAC industry, my dad offered a lot of wisdom on troubleshooting that I still rely on heavily to this day. One of the things my dad told me was "Know how the individual components in a system are supposed to function and the proper sequence of operations of the equipment you are working on. You have to know what to expect when you turn on the equipment."

The best technicians in this industry won't necessarily have every heat pump wiring schematic and timing sequence memorized, but they do have a firm understanding in the basics of a piece of equipment's operation and its controls. One of the keys to successful troubleshooting of a heat pump is having a firm grasp of the basics of heat pump operation and its controls. Know what to expect next in the sequence of operations. Heat pumps have some controls that're unique such as reversing valves and defrost controls to name a couple. Take time to become familiar with these differences and how they operate and vary between manufacturers.

When a technician is troubleshooting a heat pump he is systematically deducing by the process of elimination what components in the system have failed or aren't operating as they're designed to. Any technician who will be troubleshooting heat pumps should have a good foundation in basic airflow, electricity, plumbing, psychrometrics, and refrigeration. Being unfamiliar with any of the latter will hinder the troubleshooting process and cause unnecessary frustration.

Things To Be Aware Of
One of the most common mistakes technicians make in troubleshooting a heat pump is to assume they know what the diagnosis is with the limited information received from the dispatcher. They already have the equipment diagnosed and repaired before stepping onsite. When a preconceived diagnosis is formed about the problem before any information or readings have been gathered it can put a set of blinders on that cause you to stumble in locating the real problems. Keep an open mind until you have enough information to make a proper diagnosis of the real problem.

The homeowner interview can give valuable troubleshooting information, as they know their HVAC system better than anyone. Many times the homeowner can give you clues to certain sounds the equipment made that weren't normal, the time of day they noticed their problem occurring, whether the problem is intermittent, or that spike in their utility bill last month. These clues will help you paint a picture in your mind of what has led up to the failure of the system along with other underlying problems that need to be investigated.

Encourage this participation from a homeowner as it can make your life much easier.

If the homeowner informs you that condensate is running all over the basement floor you will naturally proceed with troubleshooting this scenario differently than you would a complaint of no cooling.

After the homeowner interview take a few minutes to get familiar with the equipment and gather data such as model and serial numbers along with where the equipment is located and if it's a factory match. Some heat pump systems may be a dual fuel setup while others may use an air handler with electric heat for supplemental heating requirements.

The Thermostat – Your First Stop
After your initial walk through if you are unable to get a good feel for where the problem may be isolated from the information in the homeowner interview start at the thermostat. Many thermostats will display fault codes or a diagnostic code for a heat pump that is locked out. These codes can lead you in the right direction and save a lot of unnecessary time. If the thermostat is not equipped with a fault code or diagnostic indicator, turn the fan switch on the thermostat to the "on" position. This one flip of the fan switch yields some valuable information that can be used to shorten the process of elimination in your troubleshooting.

If the fan comes on you will know:

  1. The air handler or furnace has line voltage to it
  2. The transformer is operational and putting out 24 volts
  3. The fan relay is operational and switching contact position
  4. The indoor fan motor is operational and running
  5. The fan switch in the thermostat is operational and sending 24 volts to the fan relay coil

Five potential problems can be eliminated in this one quick test if the indoor fan comes on. If the indoor fan does not come on you now have a clue to focus your initial troubleshooting at the air handler or furnace.

If the indoor fan does come on it's now time to turn the thermostat on to energize the equipment to see what is going to occur.

The next steps you take in troubleshooting will be determined by what the equipment does when it’s energized by the thermostat.

In general you'll typically deal with an electrical, refrigeration or airflow problem when it comes to troubleshooting.

When the Heat Pump Won't Run
If all the equipment components don't energize and operate like they should chances are pretty good that you'll be tracking down an electrical problem. Electrical problems will make up a large majority of the issues you'll run into initially. The real causes of many electrical issues are created by more underlying problems in the system itself and can be traced back to poor installation practices. Anytime you find the problem with a heat pump to be tripped circuit breaker, don't rush to immediately reset it.

Take time to check the equipment attached to that tripped circuit breaker for any shorts to ground before resetting. Before taking any voltage readings, be certain to take a resistance reading of the test leads by touching them together with your meter reading ohms on the lowest scale. This will insure that the leads are intact with no breaks in the wiring. A bad set of test leads could cause you to think voltage isn't present, when in reality it is. This can be a deadly mistake to make. Once this is done start by verifying line voltage to the equipment then verify that low voltage is present. Once this has been verified it’s time to look at the wiring diagram for the heat pump you are troubleshooting.



Want to use this article? Click here for options!
© 2012 Penton Media Inc.

Back to Top

Featured Videos

More featured videos

Contracting Business eNewsletters

Newest From Hvac-Talk

Why HVAC-TALK?

HVAC-TALK.com is a vibrant, active online community that connects HVAC professionals with a focus on the contracting marketplace.

View Forums

Why Join?

    HVAC-TALK gives contractor suppliers readily available access to the largest online discussion forum in the HVAC contracting market.

Register

Comfortech 2011

Comfortech 2010 Attendee Videos

Executive Editor Terry McIver chats with Comfortech attendees on their impressions of the 2010 show.

Watch videos

Follow us on

Marketplace Ads

Browse Back Issues

May 2012

April 2012

March 2012

February 2012

January 2012

December 2011